Staff Technician, Air Vehicle Systems (R4892)

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.

Job Description: We are seeking a highly skilled Air Vehicle Mechanical and Fluid Systems Technician to support the fabrication, instrumentation, and testing of new aerospace products. This role is ideal for a hands-on builder who thrives in dynamic environments, has deep experience working with aircraft systems and fabrication methods, and has a background in machine shop operations and product prototyping. You will be a key contributor in helping bring cutting-edge designs to life, playing a vital role in everything from early-stage prototype development to detailed testing and validation of final assemblies.

Construct and assemble air vehicle systems and subsystems such as landing gear, mechanisms, fluid systems, test articles in alignment with engineering drawings, engineering instructions, and CAD models.

Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.

Work with aerospace-grade materials and perform component repairs using industry-standard techniques and tools.

Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.

Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.

Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.

Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.

Document test outcomes clearly and report anomalies or irregularities in a timely manner.

Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.

Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.

Source and manage inventory for parts and equipment needed for component repair or replacement.

4-6 years of experience in aircraft maintenance, prototype fabrication, test stand design & fabrication.

Proficient in metallic and mechanisms fabrication, bearing install & removal.

Hands-on experience in machine shop operations, including manual and/or CNC tools.

Ability to read engineering drawings, schematics, and detailed work instructions.

Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.

Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.

Ability to obtain a S//SAR level security clearance desired.

Familiarity with a variety of mechanical systems (e.g., hydraulic actuators, pumps, fluids, load frames, DAQ systems).

Experience in aerospace, automotive, defense, or high-performance prototyping environments.

Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal or similar interfaces.

Able to work independently and adapt quickly to changing technical needs.

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